Hypoid Gear Hollow Rotary Platforms

Hypoid Gear Hollow Rotary Platforms

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Hypoid Gear Hollow Rotary Platforms are a specially designed precision rotary platform, characterized by the use of Hypoid Gear transmission and a hollow structure, suitable for high torque, low backlash, and high rigidity precision rotary motion requirements.
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Hollow Rotary Stages
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Technical Parameters

Hypoid Gear Hollow Rotary Platforms are a specially designed precision rotary platform, characterized by the use of Hypoid Gear transmission and a hollow structure, suitable for high torque, low backlash, and high rigidity precision rotary motion requirements.

 

Hypoid Gear Hollow Rotary Platforms, also known as hypoid gear hollow rotating tables, are precision rotating equipment that integrate a right angle gearbox and hypoid gears, commonly used in the field of industrial automation.

 

What are the Core Features of Hypoid Gear Hollow Rotary Platform?

1).Hypoid Gear Transmission

High torque transmission: The helical tooth design of Hypoid gears allows them to withstand greater torque than ordinary worm gears or planetary gears while maintaining smooth operation.

Low backlash (<1 arcmin): The precision ground Hypoid gear pair can significantly reduce transmission clearance, improve positioning accuracy, and is suitable for high dynamic applications.

High efficiency (>90%): Compared to worm gears (efficiency usually<50%), Hypoid gears have smaller friction losses and are suitable for long-term operation.

Non intersecting axis transmission: The motor can be offset installed, saving space and optimizing equipment layout.

Gear design: Adopting hypoid gears, the axes of the input shaft and output shaft do not intersect, and the gear teeth are in the shape of a spiral or spiral cone. This unique gear geometry allows the rotating platform to achieve a compact, low profile design while ensuring smooth and quiet operation.

2).Hollow structure: The turntable of the platform is a hollow structure with a through hole in the middle. This allows cables, hoses, or other components to pass through the center of rotation, providing convenience for integrated systems and automation equipment, facilitating the installation of gas pipes, wires, etc. in molds, and reducing mechanical interference.

3).Key features: It has high torque capacity, can transmit large torque in a compact size, can withstand large radial and axial loads, and can also withstand instantaneous impact loads; Having precise angular positioning and good repeatability accuracy, the rotation accuracy can usually reach the level of arcseconds; Smooth operation, small return gap, capable of achieving low backlight rotation; Sturdy structure, suitable for industrial environments, high reliability, and long service life.

4).Modular design

Can integrate servo motors, encoders, brakes, and other components, supporting EtherCAT/CANopen communication.

Some models support absolute encoders, which do not require resetting after power failure.

 

Hypoid Gear Hollow Rotary Platforms in comparison with other rotating tables

Features

Hypoid Gear Hollow Rotary Table

Harmonic Reduction Hollow Rotary Table

Worm Gear Rotary Table

Transmission method

Hyperbolic gear

harmonic reducer

worm gear worm

Back clearance

<1 arcmin (adjustable)

<1 arcmin (fixed)

3-5 arcmin (easily worn)

Efficiency

90%~95%

80%~90%

30%~50%

Torque density

high

medium

high schools

Hollow aperture

50~200mm (customizable)

20~100mm

usually without hollow design

Applicable scenarios

high torque+precise positioning

ultra precision, light load

low cost, heavy load

 

Hypoid Gear Hollow Rotary Platforms achieve a perfect balance between high torque, low backlash, high rigidity, and easy wiring through hypoid gears and hollow structures, making them particularly suitable for robots, machine tools, and high-end automation equipment. Its efficiency and service life are significantly better than worm gears, and it is more suitable for heavy-duty scenarios than harmonic reducers, making it an ideal choice for precision heavy-duty rotating applications.

 

Here In this page, we introduce series of Hypoid Gear Hollow Rotary Platforms, you will see data sheet, production pictures,vedios of test as follows:

Also You are welcome to watch more projects or visit our video gallery by Youtube: https://www.youtube.com/@tallmanrobotics

 

Hypoid Gear Hollow Rotary Platforms

Model No

TMR60-30-S

TMR60-30-B

TMR120-30-S

TMR120-30-B

TMR165-30-S

TMR165-30-/B

TMR240-30-S

Motor type

50/100 W servo

42 stepper motor

200/400W servo motor

57/86 stepper motor

750W/1000W servo motor

86/110 stepper motor

1000/1500W servo motor

Ratio (i)

30

30

30

30

Bearing type

Cross roller bearing

Tapered roller bearing

Tapered roller bearing

Tapered roller bearing

Allowable axis torque (N.m)

35

120

240

500

Allowable moment torque (N.m)

45

240

480

900

Allowable Plate Speed (R/Min)

200

200

200

200

Max overturning torque (N.m)

60

240

460

 

Max radial force (N)

400

9000

18000

 

Max axial force (N)

400

9000

18000

 

Allowable axial load

400

3000

7000

12000

Torsion Rigidity

21Nm/arcmin

48 Nm/arcmin

76 Nm/arcmin

 

Positioning Accuracy

±0.5 arc/min

±0.5 arc/min

±0.5 arc/min

±0.5 arc/min

Repeat Positioning

≤10 arc/sec

≤10 arc/sec

≤10 arc/sec

≤10 arc/sec

Platform Runout

≤0.01mm

≤0.01mm

≤0.01mm

≤0.01mm

Radial runout

≤0.01mm

≤0.01mm

≤0.01mm

≤0.01mm

Platform concentricity

≤0.01mm

≤0.01mm

≤0.01mm

≤0.01mm

Platform Parallelism

≤0.01mm

≤0.01mm

≤0.01mm

≤0.01mm

Backlash

0

0

0

0

Life (Hours)

>20,000

>20,000

>20,000

>20,000

Lubrication method

Synthetic grease Lubricant

Protection Grade

IP50

IP50

IP50

IP50

Installation method

Any angle

Any angle

Any angle

Any angle

Operating temperature

-25℃-90℃

-25℃-90℃

-25℃-90℃

-25℃-90℃

Weight (kg)

0.6

5.15

13.5

 

 

Options

Driver and Cable

Driver and cable for options, provided by Tallman Robotics Limited (Usaullay, we configure with Delta, Inovance; Pulse, EtherCat, Profinet are available )

Face rotating Plate

Provided if needed.(Drawing provided by the clients)

Sensors

Ormon sensors, brackets, sensor plates, screws are for options.

 

Reliability Test
Concentricity and Level Test
Precision and Flatness test
Accuracy and Flatness test

 

31
32
33
34
35
36
37
38

35001

36001

 

Hypoid Gear Hollow Rotary Platforms, with its unique advantages of high torque, low noise, high precision, and hollow structure, have shown a wide range of application scenarios in industrial automation, robotics, precision machining, and other fields. The following is a typical application scenario analysis based on technical characteristics and industry practices:

Industry

Application Cases

Scenario

Advantages

Industrial robots and automated production lines

Welding robot

Scenes that require high-precision trajectory control, such as car body welding and pressure vessel welding.

1.Impact resistance: The high-strength design of hypoid gears can withstand frequent start stop impacts during welding, such as the excellent load resistance of the NB25h series of Luoshi robots in turbine shell welding.

2). Hollow wiring: The 57mm oversized hollow wrist allows for welding cables and built-in air tubes, reducing external interference and improving mobility.

3).Low noise: The gear meshing noise is below 64.5dB (A), which is better than the industry level and suitable for workshops that are sensitive to environmental noise.

Polishing and Polishing Robot

High precision surface treatment such as polishing of aircraft engine blades and deburring of automotive molds.

1).High stiffness: The rigid design of hypoid gears can reduce vibration during polishing, for example, the CT-HYP series module from Zhitong Technology maintains a precision of 0.02mm in servo housing polishing.

2).Wear resistance: Through tooth profile modification and finite element analysis optimization, the gear life is extended by more than 30% compared to traditional harmonic reducers.

 

Collaborative robots

Human robot collaborative assembly, precision assembly of small parts.

1).Compact design: The right angle transmission structure saves space, for example, Wittenstein Alpha's HG+series gearbox can be embedded in robot joints to achieve a lightweight layout.

2).Low return gap: A gap of ≤ 1 arc minute ensures positional repeatability accuracy during collaboration, avoiding the risk of misoperation.

Automobile Manufacturing and Heavy Machinery

Automotive Drive Axle and Transmission System

Power transmission for rear wheel drive and all wheel drive vehicles.

1).High torque capacity : Hyperbolic gears can withstand a maximum torque of over 20000 N • m, such as the Hongqi high torque bridge product, which achieves efficient power transmission through optimized tooth profile design.

2).Low noise: Adopting the "grinding shot blasting grinding" process, the meshing noise is reduced by 3-5 dB (A) compared to traditional gears, improving the overall NVH performance of the vehicle.

Processing of large shaft components

Turning and milling of wind turbine spindles and machine tool spindles.

1).Central through-hole: allows the long axis to pass through, and with the support of both ends, reduces cantilever deformation, such as achieving multi-faceted indexing milling in CNC machining centers.

2).High precision positioning: The repeated positioning accuracy of ± 0.005mm meets the machining requirements of precision parts such as aircraft engine casings.

Aerospace and Energy Equipment

Aircraft landing gear system

Control of landing gear retraction and transmission of torque.

1).High reliability: The gears are made of high-strength alloy steel, which has undergone carburizing and quenching treatment, and can withstand the impact load of frequent takeoff and landing.

2).Lightweight design: By using hollow active bevel gears and integrated structure, the weight is reduced by 5-8kg compared to foreign competitors.

Satellite tracking and astronomical equipment

Radio telescope azimuth adjustment, satellite antenna pointing control.

3).Low noise operation: The gear meshing is smooth, avoiding interference with precision observation equipment. For example, the noise in satellite tracking mechanisms needs to be controlled below 50dB.

4).High transmission efficiency: ≥ 95% efficiency reduces energy loss, suitable for equipment that operates in orbit for a long time.

Precision machining and semiconductor manufacturing

CNC machining center and indexing table

Five axis linkage machining, complex surface milling.

1).Multi axis synchronization: Supports linkage with machine tool spindles, such as Tallman Robotics' hyperbolic rotary table, which can achieve an angle positioning accuracy of ± 5 arcseconds.

2).High rigidity support: Cross roller bearings and cast iron base design can withstand several tons of axial loads.

Semiconductor wafer testing equipment

Wafer defect detection and optical alignment.

1).Ultra precision positioning: Angle accuracy ≤ 10 arcseconds, meeting the requirements of nanometer level detection.

2).Low vibration: The amplitude of gear meshing vibration is less than 0.002mm to avoid affecting the quality of microscope imaging.

Medical and Life Sciences

Imaging equipment and surgical robots

CT machine rotating frame, Da Vinci surgical robot joints.

1).Low noise and low heat generation: Using low viscosity lubricating oil and efficient heat dissipation design, for example, the operating noise of actuators in nursing equipment is less than 60dB.

2).Biocompatibility: The surface treatment process meets medical grade standards to avoid the precipitation of metal ions.

Rehabilitation and nursing equipment

Electric bed rotating mechanism, rehabilitation training equipment.

1).Smooth start stop: The low impact characteristics of gear transmission are suitable for patient position adjustment, such as the application of carbon fiber reinforced resin gears in nursing equipment.

2).Modular design: easy to maintain and replace, reducing downtime of medical equipment.

Packaging and Food Machinery

High speed packaging production line

Drug blister packaging, beverage filling screw cap.

1).High speed and high precision: For example, Shanghai Quanshi's BKM series gearbox supports a speed of 300rpm, meeting the packaging speed of hundreds of pieces per minute.

2).Sanitary design: The hollow structure is easy to clean, avoiding food particle residue, and meets FDA standards.

Food sorting and transportation

Fruit grading, baking food placement

1).Corrosion resistance: Made of stainless steel material or surface coating, suitable for humid, acidic and alkaline environments.

2).Easy to maintain: Modular design allows for quick replacement of gearboxes, reducing production line downtime.

 

Hypoid Gear Hollow Rotary Platforms have become a key component connecting large-scale production and precision control by integrating the three core capabilities of "high torque transmission", "right angle transmission", and "precision positioning". Its application scenarios range from agile operations of industrial robots to extreme working conditions in aerospace, reflecting the irreplaceability of this technology in modern manufacturing. With the development of material technology (such as carbon fiber reinforced resin) and intelligent manufacturing technology, the application boundary of hypoid gears will further expand to emerging fields such as new energy and biomedicine, promoting the evolution of industrial automation towards higher efficiency and lower energy consumption.

 

 

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