Planetary Gear Reducer

Planetary Gear Reducer

Details
Planetary Gear reducer is a precision reduction device that achieves power transmission through the meshing structure of sun gear planetary gear ring gear. Its core feature is multi tooth simultaneous meshing and power splitting, which can achieve high-efficiency (>95%) and high torque reduction transmission.
Category
Planetary Gearboxes
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Description
Technical Parameters

Planetary Gear reducer is a precision reduction device that achieves power transmission through the meshing structure of sun gear planetary gear ring gear. Its core feature is multi tooth simultaneous meshing and power splitting, which can achieve high-efficiency (>95%) and high torque reduction transmission.

 

Planetary Gear reducer is a mechanical reduction device designed based on the principle of planetary gear transmission. With its compact structure, high transmission efficiency, and strong load-bearing capacity, Planetary Gear reducer is widely used in industrial transmission, automation equipment, transportation and other fields.


Here In this page, we introduce our catagories of Planetary Gear Reducers, you will see ranges,finished gearboxes,videos of test as follows:

Also You are welcome to watch more projects or visit our video gallery by Youtube: https://www.youtube.com/@tallmanrobotics

High Precision Helical Gear Series: PGH Stage 1

product-500-500

product-500-500

product-500-500

High Precision Helical Gear Series: PGH Stage 2

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product-500-500

Angle High Precision Helical Gear Series:PGHR Stage 1

product-500-500

product-500-500

product-500-500

Angle High Precision Helical Gear Series:PGHR Stage 2

product-500-500

product-500-500

product-500-500

High Precision Disc Output Type: PGF

product-500-500

product-500-500

product-500-500

High Precision Angle Disc Output Type: PGFR

product-500-500

product-500-500

product-500-500

High Precision Straight Gear Series: PGC

product-500-500

product-500-500

product-500-500

High Precision Angle Straight Gear Series: PGCR

product-500-500

product-500-500

product-500-500

High Precision Straight Gear Series: PGE

product-500-500

product-500-500

product-500-500

High Precision Angle Straight Gear Series: PGER

product-500-500

product-500-500

product-500-500

High Precision Helical Gear Series:PEH

product-500-500

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Helical Gear Series:PET

product-500-500

product-500-500

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Helical Gear Series:PEC

product-500-500

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product-500-500

Right Angle Gear Drives

product-500-500

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-196°C-+200°C Cryogenic Planetary Gear Reducers

product-500-500

product-500-500

product-500-500

 

Packing and delivery of our Planetary Gear Reducers:

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The core of planetary gear reducer is the compound motion of "revolution+rotation" of planetary gears

1). Power is transmitted from the input shaft to the sun gear, driving it to rotate;

2). The sun gear drives the planetary gear to rotate around its own axis (self rotation), while the planetary gear rolls along the inner side of the gear ring (revolution);

3). The revolution of the planetary gear is transmitted to the output shaft through the planetary carrier, achieving power output;

4). By fixing the ring gear, sun gear input, planetary carrier output (or other combination methods), the difference in gear ratio is utilized to achieve speed reduction (usually within the range of 5:1-100:1 reduction ratio) and torque amplification (torque is proportional to reduction ratio).

 

What is the difference Compared with other reducers?

Reducer type

Advantages

Disadvantages

Typical scenarios

Planetary gear reducer

High efficiency, strong load-bearing capacity, compact structure

High precision model with high cost

Industrial transmission, automotive drive

RV reducer

High rigidity, low backlash, long service life

Complex manufacturing, expensive

Industrial robot joints, precision machining

Worm gear reducer

Simple structure, large reduction ratio (single-stage up to 100:1)

Low efficiency (60% -80%), easy to heat up

Light load, low-speed scenarios (such as elevators)

Harmonic reducer

Small size, minimal backlash (<1 arc min)

Low load-bearing capacity, short lifespan

Small robots, precision instruments

 

The reason why planetary gear reducer is widely used is due to their significant performance advantages:

High transmission efficiency

ingle stage efficiency can reach 95% -98%, and even after multiple stages are connected in series, it still maintains high efficiency (better than worm gear reducers).

High load capacity

The planetary gears are evenly distributed, and the load is shared by multiple gears. The torque per unit volume is 2-3 times that of a regular cylindrical gear reducer.

Compact structure

The sun gear, planetary gear, and ring gear are arranged coaxially, with small axial dimensions, saving installation space.

Low vibration and noise

The gear meshing overlap coefficient is high, the transmission is smooth, and the operating noise is usually below 70dB.

Customizability

By adjusting the fixing method of the gear ring and sun gear or increasing the number of stages, the reduction ratio can be flexibly designed.

 

The structure of a planetary gear reducer revolves around the meshing relationship between the sun gear, planet gear, and ring gear. The main components include:

Sun Gear

Located in the center position, usually connected to the input shaft, it is the core component of power input.

Planet Gears

evenly distributed around the sun gear (usually 3-6), connected by a planet carrier, and meshing with both the sun gear and the ring gear.

Planet Carrier

The rotating shaft that supports the planetary gears and is ultimately connected to the output shaft, responsible for the power output function.

Ring Gear

A fixed or rotating outer gear ring that meshes with planetary gears and its state (fixed/rotating) determines the transmission ratio.

Input shaft and output shaft

Connect the power source (such as motor) and load respectively, and achieve speed reduction and torque amplification through gear meshing.

 

 

 

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